Standard Port Contour Cutter, Short Series - Carbide Tipped, PS10035 (AS1300) Port

APPLICATION:This tool counterbores, countersinks, provides a radius and produces a tap drill diameter in one pass. Countours are ground to ensure concentricity. Cutter geometry permits the use of these tools with most common materials

Broach Tool - Hand Held, PS10035 Port Serrations

NOTES: Unless Otherwise Specified

• Replacement cutters may be purchased individually
• Inspection of noted runout and use of controlled minor diameter per Rosan PS10035 port spicspecification will provide an allowable maximum runout of .009 between serration major diameter and controlled minor diameter after broaching.

APPLICATION: This broach tool, when used in arbor, hydraulic presses or manually, is designed to produce serrations in the counterbore wall of ports prepared per PS10035. The tool will broach aluminum, magnesium, and many steels with hardness of 32 HRC or less. Successful broaching of harder or tougher material may be accomplished, but tool cutter wear is to be expected.

METHOD: The pilot is inserted into the tap drill hole of PS10035 port, and sufficient force applied to the top of the mandrel to allow the cutter to broach into the counterbore. When the external shoulder of the mandrel contacts the internal shoulder of the body*, broaching is complete. If cutter sticks in counterbore, turn the nut in a clockwise direction to extract the cutter. Caution: nut is for cutter removal only and is not a stop. Always back off nut when broaching. Hole can be tapped before or after broaching.

Broach Tool - Non-Impact, PS10035 Port Serrations, for Material up to 40 HRC

NOTES: Unless Otherwise Specified

• Usage of tool is described in TSB52273. This tool will broach serrations into most materials with hardness up to 40 HRC.
• Two extra cutters are provided with each tool.
• Replacement cutters may be purchased individually
• Replacement studs may be purchased individually
• Use of this tool will provide an allowable maximum runout of .009 between serration major diameter and controlled minor diameter (REF: PS10035) after broaching.

Broach Tool - Poco Graphite Electrical Discharge Machining, PS10035 Port Serrations

NOTES: Unless Otherwise Specified

• MATERIAL: UNION POCO GRADE EDM-3 GRAPHITE, with option of alloy steel shank.
• This tool is designed to provide approximately 10 times the life of tools made from brass (RFOPB5000ED Series).
• When using this tool, the machine should be set to produce a burn which is .009 to .011 larger on the diameter than “A”. This will allow the lockring to fit into the serration produced with about .004 to .005 clearance. The applicable lockring may be used to gage the port serration

CAUTION: Care must be taken when machining to provide the following requirements: A maximum runout of .009 must be maintained between serration major dia and controlled minor dia (specified in Rosan®PS10035 port specification) after machining.

Broach Tool - Copper Tungsten Electrical Discharge Machining, PS10035 Port Serrations

NOTES: Unless Otherwise Specified

• MATERIAL: COPPER TUNGSTEN, with option of alloy steel shank.
• When using this tool, the machine should be set to produce a burn which is .002 to .003 larger on the diameter than “A” Dia. This will allow the lockring to fit into the serration produced with about .004 to .005 clearance. The applicable lockring may be used to gage the port serration.

CAUTION: Care must be taken when machining to provide the following requirements: A maximum runout of .009 must be maintained between serration major dia and controlled minor dia (specified in Rosan PS10035 port specification) after machining.

Broach Tool Wobble Broach Machining, PS10035 Port Serrations

NOTES: Unless Otherwise Specified

• Wobbling Drift Holder is ordered separately using part number W37601.00
• Cutter and Screw combination can be ordered separately for spares or replacement
• USAGE: These tools are designed to broach serrations into counterbore of ports PS10035 (AS1300) and PS10048 with parent material hardness up to 40HRC. For harder materials, electrical discharge broach tools are available.

Broach Tool Wobble Broach Machining, PS10035 Port Serrations

NOTES: Unless Otherwise Specified

• Wobbling Drift Hold is ordered separately using part number W37601.00
• CAUTION: Care must be taken when machining to provide the following requirements: A maximum runout of .009 must be maintained between serration major dia and controlled minor dia (specified in Rosan PS10035 port specification) after broaching.

Chip Removal Tool, PS10035 Port

NOTES: Unless Otherwise Specified

• Usage of tool is described in bulletin TSB91-0128
• Cutter is replaceable and can be ordered separately for spares. One spare cutter is supplied with each tool assembly.
• The RF( )CRA (sizes 04, 06 and 08) or RF( )CR (sizes 02 thru 32) may also be used to clear chips from PS10035 Port. For further information refer to bulletins TSB89-0606 (CRA Series) or TSB85-0228 (CR Series)

Port Serration Gage, PS10035 Port

NOTES: Unless Otherwise Specified

• Tool is a Go/No-Go Gage
• Go end should fit snugly into serrations, otherwise they are undersize
• No-Go end should not be able to fit into serrations, otherwise they are oversize

NOTES: Unless Otherwise Specified

• MATERIAL: Teflon or Nylon

NOTES: Unless Otherwise Specified

• This tool is used for standard RF5000 Series adapters only.

NOTES: Unless Otherwise Specified

• Part number RF5332W will also be marked on RF6932W wrench; part number RF6915W will also be marked on RF6916W wrench.
• These wrenches may be used to wrench in RF5000, RFH5000, RF75000, RFH7500, RF7700, RF9800, RFK9800, RF9900, RFH9900, RFK9900 series, as well as other adapters and check valves.

NOTES: Unless Otherwise Specified

• Lockring drive tool RF9800DEK supersedes RF9800D, RF9800DE and RF5000-02D
• Part Number RF9815DEK will also be on RF9816DEK drive tool

NOTES: Unless Otherwise Specified

• Puller halves will engage lockring groove when expanded to “A”diameter.
• Range of adapter stand-off that removal tool will accommodate
• RF( )LPDE series supersedes RF9800LPD series and will remove all basic adapters, reducers, restrictors, filters and quick disconnects.
• Part number RF15LPDE will also be on RF16LPDE removal tool.

Standard Port Contour Cutter, Short Series - Carbide Tipped, PS10040 (AS1300) Port

APPLICATION:This tool counterbores, countersinks, provides a radius and produces a tap drill diameter in one pass. Countours are ground to insure concentricity. Cutter geometry permits the use of these tools with most common materials

Broach Tool - Hand Held, PS10040 Port Serrations

NOTES: Unless Otherwise Specified

• Replacement cutters may be purchased individually
• Inspection of noted runout and use of controlled minor diameter per Rosan PS10035 port spicspecification will provide an allowable maximum runout of .009 between serration major diameter and controlled minor diameter after broaching.

APPLICATION: This broach tool, when used in arbor, hydraulic presses or manually, is designed to produce serrations in the counterbore wall of ports prepared per PS10035. The tool will broach aluminum, magnesium, and many steels with hardness of 32 HRC or less. Successful broaching of harder or tougher material may be accomplished, but tool cutter wear is to be expected.

METHOD: The pilot is inserted into the tap drill hole of PS10035 port, and sufficient force applied to the top of the mandrel to allow the cutter to broach into the counterbore. When the external shoulder of the mandrel contacts the internal shoulder of the body*, broaching is complete. If cutter sticks in counterbore, turn the nut in a clockwise direction to extract the cutter. Caution: nut is for cutter removal only and is not a stop. Always back off nut when broaching. Hole can be tapped before or after broaching.

Broach Tool - Non-Impact, PS10040 Port Serrations, for Material up to 40 HRC

NOTES: Unless Otherwise Specified

• This tool will broach serrations into most materials with hardness up to 40 HRC.
• Two extra cutters are provided with each tool.
• Replacement studs may be purchased individually
• Replacement cutters may be purchased individually
• Use of this tool will provide an allowable maximum runout of .009 between serration major diameter and controlled minor diameter (REF: PS10040) after broaching.

NOTES: Unless Otherwise Specified

• MATERIAL: Teflon or Nylon

NOTES: Unless Otherwise Specified

• Nylon Washer can be purchased separately and must be used to insure tool can be removed freely

NOTES: Unless Otherwise Specified

• For use with RF9500 Series Fluid Inserts only

NOTES: Unless Otherwise Specified

• For use with RF8500 Series Fluid Inserts only

NOTES: Unless Otherwise Specified

• Puller halves will engage lockring groove when expanded to “A”diameter.
• Range of adapter stand-off that removal tool will accommodate

Porting Tool - Carbide Tipped, PS10047 (MA2110-EN2602) Port

APPLICATION:This tool counterbores, countersinks, provides a radius and produces a tap drill diameter in one pass. Countours are ground to insure concentricity. Cutter geometry and material permit the use of this tool with most common materials.

Broach Tool - Impact Type, PS10047 (MA2110-EN2602) Port Serrations

NOTES: Unless Otherwise Specified

• Replacement or spare cutters may be purchased individually.
• Noted runout and the controlled minor diameter of the PS10047 port will result in a permissible maximum runout of 0.23 between the serration major diameter and the controlled thread minor diameter after broaching.

APPLICATION: This broach tool is designed to produce serrations in the counterbore of PS10047 ports. The tool will broach into aluminum,magnesium and materials with a maximum hardness of 32 HRC.

METHOD:Insert the pilot into the tap drill hole of the port and apply sufficient force to the top of the mandrel to allow the cutter to broach the required serrations. When the external shoulder of the mandrel contracts the internal shoulder of the body, broaching is complete. If the cutter is stuck in the counterbore, turn the nut in a clockwise direction to extract the cutter.

CAUTION: The nut is for cutter extraction only and is not a stop, insure that the nut does not contract the tool body during broaching.

Broach Tool - Non-Impact, PS10047 (MA2110-EN2602) Port Serrations, for Material up to 40 HRC

NOTES: Unless Otherwise Specified

• Two extra cutters are provided with each tool. Replacement or spare cutters may be purchased individually.
• Noted runout and the controlled minor diameter of the port will result in a permissible maximum runout of 0.23 between the serration major diameter and the controlled thread minor diameter after broaching.

APPLICATION: This broach tool is designed to produce serrations in the counterbore of PS10047 ports. The tool will broach into aluminum, magnesium and other materials with a maximum hardness of 40 HRC.

METHOD: Screw the “A” thread end of the stud into the threaded hole of the port until the stud is seated against the 20° taper in the port. Turn the hex nut in a clockwise direction to broach serrations. Broaching is complete when the tool body contacts the port surface. Using hex at end of the stud turn stud in a counterclockwise direction to retract cutter from port.

Broach Tool Wobble Type, PS10047 (MA2110-EN2602) Port Serrations

NOTES: Unless Otherwise Specified

• Replacement or spare Cutter and Screw Combinations may be purchased individually.
• After broaching, a maximum runout of 0.23 is permissible between the serration major diameter and the controlled minor diameter of the port thread.

APPLICATION: This broach tool is designed to produce serrations in the counterbore of PS10047 ports. The tool will broach into aluminum, magnesium and materials with a maximum hardness of 40 HRC.

METHOD: Wobbling Drift Holder is ordered separately using part number W37601.00

NOTES: Unless Otherwise Specified

• MATERIAL: Teflon or Nylon

Combination Drive and Wrench

NOTES: Unless Otherwise Specified

• MATERIAL: Alloy steel.
• FINISH: Black oxide plus oil.
• This tool is used with 7017-490000-00 series adapters only.

NOTES: Unless Otherwise Specified

• MATERIAL:
  Body : Steel
  Bushing : Free cutting brass or aluminum.
• FINISH:
  Body : Black oxide plus oil.
  Bushing : None.

NOTES: Unless Otherwise Specified

• MATERIAL: Body : Alloy Steel.
• FINISH: Black oxide plus oil.

NOTES: Unless Otherwise Specified

• Stand-off range that removal tool will accomodate.

NOTES: Unless Otherwise Specified

• This tool is used for standard RF9800, RFK9800, RF9900 and RFK9900 series adapters.